Wear
Wear is the process of material degradation due to mechanical action. This can occur through contact with other materials, such as friction between two surfaces, or through exposure to environmental factors, such as weathering. Wear is a common issue in many industries, including manufacturing, transportation, and construction.
Types of Wear
There are several different types of wear, including:
- Abrasive wear: This occurs when hard particles or protuberances move across a solid surface. It is the most common form of wear, especially in tribology, where it is a common cause of machine component failure.
- Adhesive wear': This occurs when two solid surfaces slide over each other. A bond is formed between the asperities, or rough surfaces, and as the surfaces move, the bond is broken, causing material to be removed from one or both surfaces.
- Corrosive wear: This occurs when a solid surface is exposed to a corrosive environment. The surface material is gradually removed by chemical reactions with the environment.
- Erosive wear: This occurs when solid particles impact a surface. The particles can remove material from the surface, causing it to degrade over time.
- Fatigue wear: This occurs when a material is subjected to repeated stress. Over time, cracks can form and propagate through the material, leading to failure.
Factors Influencing Wear
Several factors can influence the rate and type of wear that occurs, including:
- Material properties: The properties of the materials involved, such as their hardness, toughness, and chemical reactivity, can greatly influence wear.
- Surface roughness: The roughness of the surfaces involved can affect the type and rate of wear. Rougher surfaces tend to cause more abrasive and adhesive wear.
- Load: The load, or force, applied to the surfaces can affect the rate of wear. Higher loads can cause more wear.
- Environment: The environment in which the wear occurs can also affect the rate and type of wear. For example, corrosive environments can cause corrosive wear.
Prevention and Mitigation
There are several strategies for preventing or mitigating wear, including:
- Material selection: Choosing materials with properties that resist wear can help to prevent or reduce wear.
- Surface treatment: Treatments such as hardening or coating can improve a material's resistance to wear.
- Lubrication: Lubricants can reduce friction and thus reduce wear.
- Design: Designing components to reduce the load on them or to avoid abrasive conditions can help to reduce wear.
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Contributors: Prab R. Tumpati, MD